Femtosecond Machining of Al alloy

       Until recently micromachining of a metal has been performed using amplified laser system. Research is being done in micromachining of Al alloy by using tightly focused laser pulses of 9 fs pulse duration with the pulse energy of only 4.8 nJ from an unamplified laser system. Research was performed on bulk aluminum alloy (2024) using a Ti-sapphire laser with a typical pulse duration of 9 fs, repetition rate of 75 Mhz and pulse energy of 4.8 nJ. Machining has been demonstrated by drilling and machining patterns on the aluminum alloy under different time durations. The other areas which were studied were morphology of the material composition before and after machining, oxidation levels underneath the machined area using the scanning electron microscope, stylus profilometer and energy dispersive spectroscopy.

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